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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)

A) Valve must be designed to open quickly enough to quench the reaction
B) Valve must be designed to fail open
C) Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required
D) Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction

2. Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)

A) Piping handling hazardous material within a containment area is not on the inspection list
B) An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
C) The metrics report related to Asset Integrity performance is 9 months out of date
D) The rotating equipment is vibrating excessively

3. The Management of Change element: (select all that apply)

A) Makes the evaluation of the safety impact of a small change optional
B) Requires communicating approved changes to affected contractors
C) Helps maintain safe process operations
D) Helps avoid inaccuracies in process safety information

4.
A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.

A) The plan eliminates the need for detection systems
B) There are no significant consequences if an operator is present
C) Water spray always neutralizes chlorine safely with no risks
D) Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk

5. Which of the following can be considered applicable inspection methods as part of an Inspection/Testing
/Preventive Maintenance program under the Asset Integrity and Reliability Element? (Select all that apply)

A) Work Orders
B) Ultrasonic Leak Detection
C) Ultrasonic Thickness Measurements
D) Positive Material Identification

Solutions: